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02 February 2020

8 min

Predictive Maintenance Playbook: From Sensor Logs to Work Orders

Predictive maintenance works when it integrates with maintenance operations and feedback loops.

Predictive MaintenanceMLIndustry

Predictive maintenance works when it integrates with maintenance operations and feedback loops.

Framework

  • Define failure events and label policy
  • Start with anomaly detection if labels are weak
  • Move to supervised models when event history is reliable
  • Deploy with clear alert thresholds + human review path
  • Monitor drift and false alarm rate

Pitfalls

  • Failure labels are inconsistent across teams
  • Alarms do not map to real failures
  • No feedback loop from technicians → model never improves

Portfolio deliverables

  • Alert policy (thresholds + actions)
  • Maintenance feedback form and storage
  • Monitoring dashboard for false alarms and drift

Good practice

Ship a baseline + monitoring first. Then iterate with evidence.

FAQ

Should we use deep learning for sensors?

Not necessarily. Start with baselines; many cases work with simple models + good features.

What’s the best first metric?

False alarm rate + downtime avoided. Accuracy alone is misleading.

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